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WORK ORDER
PROCESSING |
 The MAS 90 Work Order Processing module is the
cornerstone of the MAS 90 Manufacturing Solution. It
allows you to issue work orders, develop schedules and
track costs associated with the manufacturing process.
Work Order Processing provides you with complete control
over the manufacturing process and the ability to see
up-to-the-minute work in process information. This module
is particularly well-suited for companies engaged in
assemble-to-order, engineer-to-order or make-to-order
processing. When Work Order Processing is used in
conjunction with Bill of Materials, the material required
to produce a product can be automatically merged from the
appropriate bill. All of the required paperwork to move
the job through the shop can then be generated from each
work order, including travelers, picking sheets, dispatch
sheets and operation tickets.Using this module’s
informative reports, you can evaluate missing costs,
examine any variance from standards, check material
shortages, analyze work center capacity and confirm tool
requirements. Additional reporting capabilities inform
you of the status of open work orders, Work In Process
and work order history, and allow you to print inventory
labels.By combining the MAS 90 Work Order Processing
module with other modules from the award-winning MAS 90
product line, you can assemble the solution that best
meets your individual business needs. |
Reports
- Routing Listing
- Work Order Traveler
- Picking Sheet
- Dispatch Sheet
- Operation Ticket
- Work Order Transaction Journal
- Auto Issue Material Shortage Report
- Back Order Fill Report
- Work Order Labels
- Daily Transaction Register
- Work Order Cost Roll-up Register
- Open Work Order Report
- Work Order Memo
- Material Shortage Report
- Scheduled Capacity Report
- Tooling Requirements Report
- Work in Process Report
- Work in Process Recap Report
- On Demand Cost Ledger
- On Demand Missing Cost Report
- On Demand Variance From
- Standards Report
- Work Order History Report
- General Ledger Posting Recap
|
| Work
Order Templates |
Work order templates
with material information can be defined. Standard work
orders can use the information established in a template
to speed up data entry. |
| Work
Order Estimates |
A Work Order Status of
Estimate allows you to examine the cost and scheduling
impact of a work order without committing the inventory
components. As an added convenience, an estimate can be
easily converted to a firm-planned work order. |
| Material
Issue Methods |
You can automatically
issue materials when a work order is released, or you can
manually issue using the Work Order Transaction Entry
program. You can also use the “backflush”
method to issue materials when a work order completion is
recorded. |
| Work
Order Make Option |
A Make Option can be
specified to indicate how the item produced by a work
order is to be used. A work order can be made for
inventory, made for a sales order or made for another
work order. The Back Order Fill Report provides a list of
sales orders and work orders that can be filled upon
completion of a product. |
| Extended
Step Description |
You can enter up to
100 lines of extended description for each step of a
routing or a work order. The Step Description can be
printed on the Work Order Traveler and Operation Ticket
to provide detailed instructions for shop employees. |
| Work
Order Scheduling |
Scheduling information
can be maintained for each work order. Forward scheduling
can be used to calculate the due date based on a
specified release date and the lead times. Backward
scheduling can used to calculate the necessary release
date based on a specified due date. You can reschedule a
work order after it has been released. |
| Work
Center Capacity Analysis |
The Work Center
Capacity Inquiry and Scheduled Capacity Report indicate
capacity commitments against a Work Center. Information
can be displayed graphically or in detail showing the
start date, work order number and committed hours. |
| Work
Order Documents |
You can print Work
Order Travelers, Picking Sheets, Dispatch Sheets and
Operation Tickets for work orders. These documents can be
printed for released or unreleased work orders. |
| Work
Order Transaction Entry |
All transactions
against a work order can be entered using this program.
The types of transactions allowed are work order release,
material issue, labor, miscellaneous labor charge,
miscellaneous material charge, outside processing charge,
work order completion and work order close. |
| By-product
Accommodation |
By-products of a
manufacturing process, also known as co-products or joint
products, can be received into inventory as part of a
work order transaction. |
| Work
Order History |
Complete detailed
history information for closed work orders can be
displayed using Work Order History Inquiry or printed on
the Work Order History Report. |
| Work
Order Cost Roll-up |
Item costs can be
calculated based upon the cost of each component in its
bill of materials, yield and scrap percentages, and the
labor and overhead in the routing. The STANDARD COST
field for the item can be updated with the calculated
cost following the completion of the report. |
| User-defined
Fields |
Up to four
user-defined fields can be entered for each work order.
These fields can be defined to contain either a date or
up to 10 alphanumeric characters. |
| Work
Order Memos |
Memos can be entered
and maintained for individual work orders. Full
text-editing features are Work order memos can be
displayed and maintained from Work Order Entry and can be
printed on the Open Work Order Report. |
